More than 30 years later, the planet is choking on the stuff - plastic packaging in particular. With green consciousness now taking root from Boston to Bangalore, the new hot career tip might be: “biodegradable plastics.”

The business involves using non petroleum-based commercial wrappings that look, feel and act like traditional plastic, but break down later into organic components.

One example is starch-based packaging, generally made from agricultural commodities such as corn or potatoes. These dissolve in prolonged contact with water and heat.

However, if you’re hoping you can toss your disposable plastics into the shower and watch them disappear any time soon, you’ll be disappointed. Most biodegradable packaging takes weeks, often months, to break down. Furthermore, eco-friendly packaging probably needs a few more years, and a few more breakthroughs, before it’s ready for prime time.

Nonetheless, early birds are staking out positions.

Earthshell of Santa Barbara, California, now provides biodegradable packaging to fast-food giant McDonald’s, as well as selling biodegradable picnic utensils. These are all made from a proprietary mixture of limestone and potato starch.

Others players - which include Minneapolis-based Cargill Dow LLC; Novamont SpA of Novara, Italy; and the German BASF Group - provide biodegradable packaging that is based largely on corn starch. These companies and others are being drawn to a global market now estimated at about $25 billion a year.

A key testing ground for biodegradable packaging was the 2000 Sydney Summer Olympics. Thanks to pre-Games pressure from environmental groups, food vendors for the Games used only biodegradable and recyclable packaging. More than three-quarters of the 660 tons of garbage generated each day at the Games was kept out of landfill, with much of it composted instead.

But that was the Olympics, the ultimate controlled environment. The challenge now is for biodegradable plastics to succeed in the chaotic real world, closing a roughly 2-to-1 price gap with traditional packaging.

The good news is that consumers and most businesses are keen on greenery. The bad news is they don’t want to pay anything more for it.

Without government mandates, this price differential is likely to hinder the spread of biodegradable packaging in the short-term.

“I figure it will be at least five years before fully biodegradable packaging becomes really widespread,” says Leo Hyde, research and development manager for DuPont Australia. “Without legislation to help it along, this packaging will just have to be price competitive.”

DuPont’s entry in the race is a water-soluble form of the more traditional recyclable material polyethylene terephthalate.

Meanwhile, Melbourne’s Plantic Technologies is commercializing a form of corn starch-based biodegradable plastic packaging, which it claims will break down into carbon dioxide and sugar in as little as an hour after contact with water, says David MacInnes, Plantic’s managing director and chief executive.

If the company can deliver, it really would pass the “shower” test. But it’s too soon to know, and the company has no firm contracts.

http://www.wired.com/science/discoveries/news/2002/04/5187

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EcoPure process utilises several proprietary bio-active compounds that are combined into a masterbatch pellet that is easily added to plastic resins using existing technology. The biodegradation process begins with proprietary swelling agent that, when combined with heat and moisture, expands the plastics’ molecular structure. After the swelling agent creates space within the plastic’s molecular structure, the masterbatch’s combination of bio-active compounds, discovered after thousands of laboratory trials, attracts a colony of microorganisms that metabolise and neutralise the plastic.

EcoPure masterbatch only nominally effects production costs. This is largely because the technology does not rely on changing to re-engineered plastics which have not achieved economies of scale but merely requires adding a small percentage (1%) of a masterbatch to existing resins. In most applications, producing 100 kilogram of biodegradable plastic only requires one kilogram of EcoPure.

Consequently, the use of EcoPure technology only increases production costs by cents per kilogram. (less with orders leading to appropriate economies of scale) compared to products made wholly with traditional plastic resins.

In addition, the biodegradability of EcoPure films does not jeopardise the products’ quality. Plastic products making use of the EcoPure technology can be manufactured to be clear, as well as opaque, and in any color.

The Company believes that the average consumer will be unable to differentiate between traditional plastic products and those produced with EcoPure technology on the basis of appearance and performance.

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